In recent years, we have often encountered a common challenge: many customers are unsure about which type of carrier tape forming machine best suits their needs. Some are even unaware of the differences between equipment offered by various manufacturers. 

This information gap often leads to customers purchasing equipment that is either unsuitable or difficult to operate. To address this issue, this article highlights three key factors to consider, aiming to help you make an informed decision. 

a) Embossed Carrier Tape Forming Machine

The embossed machine uses clamps on tracks to transfer the carrier tape. Its primary forming methods are either a heat air-box or match metal stamping. Based on different drive modes, these machines can be further categorized into cam type or cylinder type.

b) Rotary Carrier Tape Forming Machine

The rotary machine uses multiple axle rolling to transfer the carrier tape. Its primary forming method is a heat air-gun. This machine type can be extended to Carrier Tape Extrusion and Forming Machine if an extrusion system is added. 

c) Total comparison

Generally speaking, due to their different forming methods, carrier tape produced by embossed machines is flat, while carrier tape produced by rotary machines is curled.

The applicable tape width for rotary machines can be up to 24 mm, while embossed machines can be up to 88 mm. Both machines overlap in the carrier tape market when the tape width is approximately 8-24 mm.

There are significant differences in performance, quality, and design concepts among carrier tape forming machines from various manufacturers. We highly recommend visiting the equipment in operation and reviewing the finished carrier tape on-site before making a purchase.

Below, we will compare the advantages and disadvantages of different models in the carrier tape manufacturing process.

a) System integration

BoardWin’s approach emphasizes making the mechanism subordinate to electrical control, integrating all data into a single system for unified control. This not only provides a simple and intuitive operation interface but also ensures precise control, aiding in the optimization and upgrading of overall functions in the future.

Currently, many manufacturers outsource electrical control, programming, and partial assembly to reduce costs. However, this can lead to inconsistent equipment quality and make maintenance and system upgrades more challenging.

b) Adjustability

BoardWin’s approach is to design more adjustable functions into the equipment, allowing customers to use one model to meet most of their needs. You can produce carrier tape with widths ranging from W= 8~104 mm and Ko= 1~30 mm on the same Carrier Tape forming Machine.

Because we truly value the adjustability of our equipment, you can also choose the Carrier Tape Slitting Machine and the Carrier Tape Cross Winding Machine based on your specific needs. The former allows a single forming machine to produce up to 4 carrier tapes, while the latter enables cross-winding with a maximum single-reel length of 1,000 meters. 

You may also consider opting for our Carrier Tape Vision System. This system not only enables real-time online inspection of the carrier tape’s appearance and dimensions but also helps optimize your workforce by allowing a single operator to oversee multiple machines simultaneously. 

c) Modularization

All BoardWin equipment utilizes a modular design, allowing most mechanisms to be dismantled with the attached tools. Additionally, you can easily identify part models using the spare parts list.

We understand that some customers may prefer specific component brands, and we are happy to offer customization services for the equipment you purchase.

Look into the future 

As the technology industry continues to advance, the carrier tape market is expected to grow, and the specifications for carrier tapes will become increasingly stringent. Consequently, the requirements for equipment must also evolve.

We are confident in the stability and reliability of our equipment, and we welcome you to schedule an appointment to see the machine in action on-site.

Lastly, if you have any further questions about the various carrier tape forming machines, please feel free to reach out to us.

In recent years, there has been a noticeable decline in the number of equipment manufacturers specializing in precision-level carrier tape forming machines. 

I believe the primary reason lies in production cost considerations, which explains why most machines on the market today appear relatively "simple." If you are currently considering purchasing such machines, think carefully about the money you save now—it may lead to significantly higher costs to address future requirements.

At BoardWin, we continue to uphold our guiding principle: "Focus on the development of carrier tape equipment, and ensure that we are not competing against our customers." 

We remain committed to building deep and lasting relationships with our clients, striving to become their trusted and essential long-term partner in achieving success. After all, we firmly believe that our clients' success is also BoardWin's success.